Thermoforming and Vacuum Forming

Thermoforming and vacuum forming are versatile manufacturing processes that use heat and atmospheric pressure to shape plastic sheets against molds or designs.

In thermoforming, plastic sheets are heated until they become pliable and then stretched over a mold. Once in position, the plastic is cooled and solidified to take the mold’s shape. Vacuum forming, a subset of thermoforming, involves applying a vacuum to pull the heated plastic tightly against the mold, ensuring a precise fit and detailed replication of the mold’s features. These methods are ideal for producing both simple and complex shapes efficiently and cost-effectively. They are widely used in various industries for creating packaging, automotive parts, medical trays, and more. The ability to quickly and accurately form plastic materials makes these processes valuable for applications requiring consistent quality and rapid production.

Plastic (Partial List)

ABS , ACETAL, DELRIN, FEP FILM, HIGH DENSITY POLYETHYLENE, HI-IMPACT STYRENE, NITRILE, NORYL, NYLON , PEEK, PEEK FILMS, PETG, POLYCARBONATE, POLYESTER, POLYETHYLENE , POLYPROPYLENE, PVC, PVDF, PTFE, RYTON, SILICONE, TFE, TORLON, UHMW, ULTEM, VESPEL, VINYL.

Master Equipment List

CNC Milling

3 - Haas VF-1 vertical
10 – Haas VF-2 vertical
7 – Haas VF-3 vertical
1 – Haas EC-300 horizontal
1 – Haas GR-408 Gantry router
1 – Haas SR-100 open frame router
1 – DMG Mori DMU 50

CNC Turning

2 – Femco Durga 25E
1 – Haas HL-2 CNC
1 – Haas SL-20 CNC
1 – Haas SL-30 CNC
1 – Mori Seiki NL2000SY/500 live tooling
2 – DMG Mori NLX2500SY/700 live tooling

Conventional Milling Equipment

4 – Bridgeport A7211 Conventional Mills
3 – Victor 1640 Conventional Lathes
2 – Hardinge HC Conventional Lathes

Swiss Turning

1 – Tsugami BS26BIII 7 axis
1 – Tsugami BS20CIII 7 axis
4 – Tsugami 7 axis
1 – Tsugami BH38 11 axis
1 – Tornos Sigma 20
1 – Tornos Deco 13 10 axis

EDM

1 – Sodick AQ750L
1 – Sodick AQ327
1 – Sodick AQ300L
1 – Sodick AD3L die sinker EDM
1 – Sodick K1C

Die Cutting

1 – Atom HSP588/3

Thermoforming

1 – Comet Star 480

Escomatic Machining

1 – Tornos Esco D2 escomatic coil fed automatic lathe

Saw Capabilities

1 – Amada HA250W band saw
1 – Hendrick ProAM front load CNC programmable panel saw

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CNC Milling

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CNC Turning

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Swiss Turning

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Die Cutting

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Thermo and Vacuum Forming

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Electrical Discharge Machining

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Router

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Finishing Capabilities

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Material Capabilities